This page is for time/money saving tips for your Datty. Some tips from all the work I do on Dattos , and some tips sent in via the Datsun Owners Club.
Camchain Capers
If you’ve ever had to remove the head on any L series engine as fitted to most Datsuns from the L13/L14 engines upwards, you’ll know the fiasco you go through to keep the tension on the lower part of the timing (cam) chain. Just in case you didn’t know, if the chain is allowed to go even slightly slack while its disconnected, the spring-loaded tensioner located on the front of the cylinder block will come all the way out of it’s housing, and will not go back in again. The first you will know about this is that you won’t have enough chain to be able to lift the top cam sprocket up on to its dowels upon re-assembly. This is because the tensioner is stuck fully out, and has gone sideways. The only way to remedy this is to remove the crank pulley, oil pump, distributor and drive spindle, bottom hose, and timing cover. Loosening of the sump is also necessary. You will have to buy new gaskets before you put the tensioner right, and reassemble. However, this will never happen if you are fore warned and fore armed.
What you need to do is: Crack the cam sprocket bolt loose, then
time
the engine up to TDC (Consult service manual) Then hammer in a wooden
wedge
between the chain guides in the block. (This is easiest done with the
aid
of a 1/2 inch extension bar) THEN remove the sprocket and continue
undoing
the head. The head will lift off over the chain and tool. Datsun
supplied
a special tool for the job, and even Snap-on tools do one, but as you
can
see from the diagram it’s very easy to make your own.
Points to note are to make the wedge from a hard piece of wood as it
needs to be hammered in quite hard and you don’t want it splitting. You
need to have a piece of wire attached too, so you can fish it out when
you’re done. For goodness sake remember to put the sprocket back on
before
you take the wedge out. (I know someone who actually did this; Hi Jim!
)
If you have trouble removing the tool put a spanner on the crank and
rock it back and forth slightly. -WL, Dimensions Illustration by Mike
Varey
The bottom two heater fan
speeds
don't work on my SUNNY/VIOLET
Remove the resistor block from the heater casing and you will see the
end of the coil is detached from its lug. Fit an M4 nut & bolt
through
the two pieces, and carefully re-install the block taking care not so
bend
the coils.
I've had a new clutch
fitted, and
it seems quite heavy.
Someone's probably fitted a non-Japanese item. These are not made to
the same tolerances and never feel like the original ones. The whole
point
of owning a Japanese car is the engineering quality and reliability.
Putting
any old stuff on kind of defeats the object!
The battery light is
always on on
my 180B/Violet/Bluebird, but it's charging perfectly.
This is a battery electrolyte level lamp. The original Japanese battery
would have had a dipstick which cancels the light if the battery
is topped up. If you don't have an original battery, you can connect
the
sensor wire to the +ve Battery terminal. This will fool the lamp into
staying
off.
C230 Interior Lamp
“My interior lamp on my 200L/240L is pants, I can’t see a
damn thing with it."
Yes they only have a 4 or 5 watt capless bulb in them, and you can’t fit anything bigger. HOWEVER If you unscrew the unit and sling it in the bin, you can fit a Bluebird 910 lamp instead. This will fit exactly in place, even the wires will just plug in. These take the 10 Watt bulb like all the other Datsuns, and the diffuser lets more light through too.
Cedric Straps
"My interior door handle straps on my 300C have fallen off
the door
and the threads have stripped so I can’t screw them back on."
This is a common one. The straps are only held by four self tappers
that just go into the metal of the door. Don’t even think about trying
rawl plugs! There is a way of doing a successful and permanent repair
which
is stronger that the original design. You’ll need an angle grinder (or
die grinder or similar) and some spire clips (available from good motor
accessory shops or off a spares car)
Remove the door trim panel. (The rectangular border round the chrome
door handle has to be pried off, but don’t do this to the one on the
lock
button.) Unplug the cables to the window switch. Measure the distance
between
the spire clip centre and its closed edge and carefully cut a slot
(about
half inch long) at this distance from the damaged hole in the door. A
half-worn
disc (smaller diameter) will produce neater results. You may not have
to
cut all the way through, as you can chisel through the metal
where
is has been ground away. Then insert a flat screwdriver and bend the
slot
slightly, so that it opens up enough to insert a spire clip. This must
be placed so that the larger half of it is behind the door shell. You
should
do this to all four holes on that door, and Voila! Super strong strap
attachment!
You should be able to use the original screws when reassembling if you
have the correct size spire clips.
300C Speakers
The standard sound system is pretty dreadful in the 300C, especially
the estate. However if you have an estate you can upgrade the front
speakers
slightly by fitting 300C saloon speakers. These are about 6” instead of
4”, and produce better bass. The housing is different, so if you wanted
to upgrade further, you’ll need saloon speaker housings anyway, as the
estate ones are tiny. There is a fault that seems to affect every 300C
stereo I've ever seen that the FM reception is terrible. I can only
assume
they worked ok when they were new, anyone confirm? THe displays
sometimes
pack in on these units too, all in all, a really bad stereo, but hey,
at
least there's a proper analogue volume control unlike this modern
stuff.
Electronic Ignition
If you've got an old 6 cylinder Laurel, 240/260/280C with points
ignition
can perform a simple upgrade to give you electronic Ignition with all
the
benefits that brings in terms of smoothness, marginally better economy
and absence of the need for any maintenance. So If you have a 130, 230,
330, 430, C110, C130, C230, early C31, 240Z or 260Z just fit a
distributor
from a 240K GT (C210), late Laurel C31, 280ZX or Laurel C32. It's best
to change the coil too. Wiring is simple as there are only two
terminals
on the module which is built into the side of the distributor, which
are
labelled! What could be simpler!
Bleedin’ Hell
Having problems bleeding your brakes, or clutch, after a dismantling
session? Make sure you first undo the bleed nipples on the master
cylinder,
and bleed from here first. You should change your brake fluid at least
every couple of years as it is vegetable based, and absorbs water.
Water
in the system not only rusts the pipes and cylinders, it can be
dangerous
in extreme braking conditions. Ideally you need three people to bleed
all
your brakes quickly and thoroughly. One person to operate the brake
pedal,
one to keep the reservoir topped up, and one to open and close the
nipples
on the brakes.
The most effective way of purging air from the system is to work on
a sequence of: Open bleed nipple (with a clear tube attached), press
pedal
down slowly, close nipple, release pedal slowly. Repeat until clean
fluid
with no air bubbles flows through tube.
If your brakes still feel a bit naff even after bleeding, suspect a sticking calliper or brake pad (very common, check that both pads in the calliper have worn equally), or bad adjustment of rear brakes.
Popular Misconception
The number of cars I've had in over the years with the same old
problems
where it is obvious that whoever has been working on the car hasn't a
clue
what they're doing!
The main example that springs to mind is the HANDBRAKE. It amazes me
the number of people that think that handbrake cables stretch. They
notice
the handbrake lever gradually coming up further, and adjust the
handbrake
cable under the car to compensate. DO NOT DO THIS. THE CABLE HASN’T
STRETCHED.
I've even seen people pack the adjuster out with washers to tighten the
cable!
What really happens is that the rear brake shoes wear down, and this
makes them further away from the drum so more pull is needed when you
need
to put the handbrake on. Most cars have an automatic adjuster in each
rear
brake which theoretically clicks the shoe out a bit further as it
wears.
However, these rarely work properly, and although you might be able to
improve them by taking them apart, cleaning them and lubricating them,
by far the best way to get razor sharp brakes is to turn the adjusters
manually. This is what you do: For cars with manual adjuster (610, 120Y
etc) turn the square ended bolt on the back of the brake drum with the
special tool until a light dragging is felt.
Cars with auto adjusters: Jack up the rear of the car and support it
safely; remove the rear wheels; make sure that the handbrake lever is
down;
then un-adjust the cable all the way. Then remove the rear brake drums.
Light tapping with a hammer might help. If the drum hasn't been off for
a bazillion years, you can try screwing in a couple of M8 bolts, (the
ones
that normally have 12mm heads). Use bolts with flat ends, not tapered
ones.
Lube the bolts as you put them in, and tighten them evenly until they
pull
the drum off. DO NOT BREATHE THE DUST IN. It's like very bad for you.
Although
it's possible someone's fitted asbestos-free shoes, there's no way of
telling,
and besides, chances are that whatever they're made of won't do you the
world of good!
Assuming the mechanism in the brake is OK, and the shoes and cylinder
are OK, adjust the adjuster by levering the serrated section round a
few
clicks with a screwdriver. Re-fit the drum and turn it to check the
amount
of effort required. Repeat the adjustment procedure until a light
dragging
is felt. If the drum is difficult to pull off each time, there might
either
be rust around the inner hole (between the wheel stud holes) or on high
mileage cars a lip could be worn in the drum in which case, replace the
drum or investigate getting it skimmed. Now see how far the lever comes
up when you pull it. Adjust the cable up enough to get 4 or 5 clicks,
and
you're done!
Hope you like Jammin’ too
Does this sound familiar? You're driving down the motorway, and you
take you foot off the accelerator, and guess what! The car carries on
going.
Like the throttle's jammed, either for a few seconds, or like forever,
or until you slow the car down on the brake. You've had the carb looked
at, you've checked out the throttle cable and the return springs.
You've
even made sure your mats aren't lying on the pedal. You may notice it
does
it more in cold weather.
You could either pretend to your mates that you have cruise control,
or read this.....
It's probably the warm-air duct between the plate on the exhaust
manifold,
and the air filter box. It may look ok from the outside, but it's
probably
collapsed on the inside. This not only increases fuel consumption, and
causes bad running, loss of power and carburettor icing, but causes
vacuum
build-up to hold the secondary throttle open. When you replace this
tube,
DO NOT use cheap accessory-shop bacofoil type pipe, it's crap! Genuine
Nissan stuff's really expensive but you MUST use it. Make sure you're
using
a proper Japanese metal air filter too. Cheaply made plastic / rubber
copy
parts not only look nasty but won't last long and can damage your
engine.
Rad Block
There's this stuff that's been around for a while now which is
specially
designed to clog up your engine's coolant passages, block the heater,
and
fill your radiator with gunge. Sounds great huh? The product is sold
under
several names, but its usually something like “Rad Fix”. So, unless you
just need to get your car from your house to the breakers yard DO NOT
EVER
put this stuff into your car. You can't fix mechanical defects with
magic
potions, whatever the manufacturers may like you to believe. If you're
car's losing water there is a reason for it. If no obvious leaks can be
found - like a hose or a leaking rad, then 9 times out of 10, it's the
head gasket. So just get it fixed!
Central Locking
“My 280C/300C central locking doesn't unlock all the doors when I use
the key from the outside. If however I use the switch on the armrest
they
open fine. What could be wrong?”
.. NOTHING! This is correct. Only the drivers door should unlock
with the key, if you need to let passengers in, just press the button
on
the armrest.
Drain Plug Trick
All Datsuns are fitted with a plastic drain-plug on the bottom of the
radiator. Occasionally this can snap off flush with the rad, making it
leak through the threads, and making it impossible to get out...or not!
Heat up a suitably sized flat-bladed screwdriver to cherry red with a blowtorch, and quickly lie under the car and plunge it into the remaining plastic of the plug. Make sure it goes in about 1/4 inch, then pull the screwdriver out, and allow the plastic and the screwdriver to cool. You're left with a handy screwdriver fitting, so you can easily re-insert the driver and unscrew the plug! New plugs are readily available.
Cedric Sills
Having trouble finding a new outer sill for your 240C/260C 230? A
260C/280C
330 Sill is virtually identical, and requires only slight modification
to one end.
B310 / A10 heater
Ok. I’m assuming you all know about the problem with only the top
heater
fan speed working and how easy it is to fix, so we’ll go on to another
problem: “My doesn’t blow out very hot air”
OK, lets assume you’ve checked the obvious, namely that the engine
is getting up to operating temperature, with the gauge sitting nicely
in
the middle, indicating that the thermostat is in working order. There
is
a water valve, or cock under the dashboard, on the DRIVERS side, that
controls
the hot water entering the heater. This is operated by one of the
sliding
controls via a bowden type cable. However there is a linkage on the
valve
that seizes up after a period of time, and this causes the cable to
jump
off, usually with the heat half on, so the slider will still slide
freeley,
but wont be moving the valve anymore. So get your 3-in-1 oil out, and
lube
the pivot (you may need to pull off one of the de-mister pipes) and
work
the valve by hand until it becomes free. Then simply re-connect the
cable
and check the adjustment is correct, ie it goes all the way to the hot
position.
Grille clips
Due to the number of broken plastic grille retaining clips I've come
across I can only assume people don't know the correct way to install
them.
I'm talking about the square headed ones on 910, C31, 300C etc.
To remove: Simply put a screwdriver in the slot and twist 45 degrees.
To install: remove the clip from the metal panel on the car, and
install
them in the GRILLE by twisting 45 degrees and squeezing the legs in.
Then
just push the grille back onto the panel, and the clips will just lock
in.
Cedric Doors
“I have just got my 230 / 330 out of the garage for some summer use.
I opened the door and now it won't shut. What's up?”
Don't force the door! You need new door catch rubbers. These
deteriorate
over time, actually it's the grease that tends to dissolve them until
they
resemble a well chewed Black Jack! Without these rubbers, the door
catch
pinion can't engage with the striker, and the door won't close. In an
emergency,
stick a bit of paper or something on the pinion, but new rubbers aren't
expensive anyway. Once installed, it's best NOT to grease the catches.
More popular misconceptions
“I need a new clutch release bearing because when I take my foot of
the clutch in neutral on my car I get a whirring
bearing
noise.”
...Noooo! If a clutch release bearing is noisy, you will only hear
it when the clutch pedal is pressed down! If the pedal is up, the
bearing
is not rotating at all, (assuming there is some slack in your clutch
cable)
so it's actually wear in your gearbox. If the noise is only slight,
don't
worry too much, but if it's bad, watch out, the gearbox could self
destruct
at any time! Better to get it sorted first.
Jam up the Pump!
Nothing to do with Technotronic.. Windscreen washer pumps can
seize up if the car is not used for a long time. So you need a new one
right? Wooaah boy! Try this. Remove the washer bottle from its mounts,
and get an ass-istant to sit in the car and hold the washer button on
while
you violently smack the pump with a screwdriver handle. This works in
nearly
all cases! Do not hold the button on for more than about 30 seconds as
you could burn the motor out. No amount of smacking will help you then!
Skyline Sills
Trouble finding sills to fit a C210? Try Cortina Mk V sills. These
are probably the closest you will get and can be found at accessory
shops
for about £5 each. - Joe Gladman, Wirral
Will my Datsun run on
Unleaded fuel?
YES You can run virtually all Datsuns on unleaded, from about 1973
on They've been using it in Japan for years. Some later turbo Nissans
such
as Silvia run best on super-unleaded as they need higher octane to
prevent
pinking.
Brake warning
“My handbrake light wont go out, do you think the switch is broken?”
I have been asked this surprisingly often. The red “brake” warning light on the dash is also connected to floats in the brake fluid reservoirs. If the brake fluid needs topping up, the light will come on. So top your brakes up! Check the brake system over too of course.
C210 C230 Rack
Something for the more technically adverturous of you: Want more
precise
steering on your C210 or C230? A Front crossmember and power
steering
rack etc. from a late 280ZX will fit straight onto the chassis rails.
Early
280ZX’s had a steering box for some strange reason, even though its
predecessor,
the 260Z, had a rack. You’ll need to use the 280ZX lower arms, trackrod
ends and knuckle arms.
The original C210 / C230 steering column can’t be used though,
so you’ll
have to invent something there. You’ll need a column that has the first
UJ inside the car, so that it comes through the bulkhead at an angle,
pointing
down to the rack. A 280ZX one may be of use here, but I have not gone
this
far. You should be able to use the 280zx pipes to connect the rack to
the
original pump. Whether the sump would need modyfying, I don’t know. I
was
experimending with this C210 to see if a VG30 engine would fit, and
didn’t
try the original engine back in with the rack in place. A 300C VG30
fits
with the old steering setup by the way, but a 300ZX has the sump
the wrong end. A 300zx turbo engine won’t go in easily as the turbo
downpipe
hits the idler arm, this is why I was trying the rack. Unfortunately,
the
VG30 starter hits the rack valve body! I suspected the crossmeber
and rack of fitting, and tried out this theory on a scrap car, so now
you
know at least that part fits!
Sunny Seats
Did you know? A10 saloon front and rear seats will go straight in a
B310 saloon! Just swap the runners over. A10 (Violet) seats are made of
a nicer material (velour type stuff) than the foam-type B310 seats.
Dim knob
A 910 Bluebird electronic dashboard dimmer control will fit straight
into an 810. The connector is already there on the right hand side of
the
dash. I would imagine some other models can also be fitted with this
unit.
Like a Tank
Installing a fuel injected engine in an 810 or C230? The fuel tank
from a C210 which has a large diameter fuel outlet and antisurge
properties
will bolt straight in, allowing the connection of a C210 (or 280ZX)
high
pressure pump under the car.
Fuel block
The fuel filter underneath the floor on 330, 430, C230 and C31often
gets forgotten on a service, and can remain unchanged for years on end
which can cause fuel supply problems. The first clue will be the car
losing
power on hills or during overtaking, and will eventually cause the
engine
to not run at all. The filter is located by the fuel pump under the
rear
floor. In addition to this, (and not many people know this) there is a
filter INSIDE the fuel pump. This does not get blocked too often, but
it’s
worth unscrewing the end of the pump and taking a peek. C210 (and R30
and
280ZX owners) should all be aware of the metal fuel filter in the
engine
bay, but how many of you know there is a small filter IN THE INLET PIPE
TO THE FUEL PUMP.
This is the first filter any dirt from the tank will stop in. To get
to it, clamp the large hose under the car from the tank, and remove it
from the pump inlet. There is a white plastic cone-shaped filter which
is fiddly to remove but with some small pliers and some care can be
pulled
out. The gauze is very delicate, so don’t puncture it. These filters
are
really very small and can get TOTALLY blocked causing really bad fuel
starvation.
Chances are it will have never have been cleaned in the lifetime of the
car, so CHECK IT!
All single Carburettor Datsuns: There is a filter in the banjo joint
above the needle valve on the front of the carb. If you are stumped
over
a fuel supply problem, don’t forget this one.
A good way to confirm a fuel shortage (carb models) is to wait till the engine is messing about then select neutral, turn off the ignition and coast to a stop. Open the bonnet and look at the sight glass on the front of the carb. If it is below the scribed line on the glass, it is not getting enough fuel to the carb.
LR alternator
There are 2 main types of alternator used on Datsuns , the LT series,
which has to have a separate regulator box on the inner wing, and the
LR
series, which has an electronic voltage regulator built in. The
changeover
came in about 1981, but the exact date depends what model . If
replacing
your alternator, you could upgrade to an LR series, if you’re not too
fussed
about originality. The output is not all that different apart from
being
a little smoother and the voltage more accurate, but if for instance
you’re
doing a complete engine swap, like for instance when I put a Silvia
engine
into a 120Y, you may want to use the alternator on the newer engine,
especially
if it is a higher amperage one. (The Silvia alternator pushes out
70amps
as opposed to the 120Y’s 35 or 50 amp). Either way, you will have to
lose
the old voltage regulator if your car has an LT alternator originally.
You can use the original wiring if you bypass the old regulator
connector.
Use 4 spade crimp connectors, and two pieces of insulated
multi-strand
wire..
Got a tip?
Email in your tips, discoveries, successful modifications or whatever
and help others get the most out of their
cars.
Will
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